Crusher Jaw Plates

Crusher Jaw Plates
Details:
Product name: Crusher Jaw Plate
Other names: Moving Jaw Plate / Teeth Plate / Crusher Liner / Jaw Crusher Wear Parts
Material:
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Description
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What is Crusher Jaw Plate?

 

Crusher Jaw Plate is a replaceable, wear part of jaw crusher.

It can be classified into movable jaw plate and stationary jaw plate according to installation position.

The stationary jaw plate and movable jaw plate form a V-shape space to compress, shear and crush materials like rock, ore, and concrete.

 

Material of Crusher Jaw Plate

 

Common materials for crusher jaw plates include high manganese steel and high chrome cast iron.

Category

Grade

Hardness/HB

Impact/J

High Manganese Steel

ZG120Mn13

As-cast hardness:190~230

After work hardening: ≥500

≥90

ZG120Mn13Cr2

As-cast hardness:200~250

After work hardening: 500~800

≥118

ZG120M18Cr2

As-cast hardness:230~255

After work hardening: 550~800

≥140

High Cr cast iron

KmTBCr20Mo/BTMCr20

≥650

5~15

KmTBCr26/BTMCr26

≥650

3~10

 

Which Material of Jaw Plate is the Most Wear Resistant?

 

High chromium cast iron jaw plate is the most wear resistant. It has over 650HBW hardness, is the first choice for fine jaw crushers that deal with hard and high abrasive materials, such as granite, basalt.

While because of the low toughness of high Cr cast iron, it can't be used for high impact conditions.

 

Here are best applications for different material jaw plates:

Material

Performance

Best applications

Hardness

Impact resistance

Wear resistance

Mn13

Medium high

Very high

Good

Soft rocks, coal, low-impact applications

Mn13Cr2

High

Very high

Very good

Most stone types, general quarry use

Mn18Cr2

Very high

Excellent

Excellent

Hard granite, iron ore, high impact applications

BTMCr20

Extremely high

Medium

Exceptional

Abrasive materials with medium/low impact

BTMCr26

Extremely high

Good

Superior

Highly abrasive, high volume, low impact applications,

 

Is High Chromium Cat Iron Jaw Plate Easy to Break?

 

High chromium cast iron jaw plates are indeed easy to break if they are used with wrong applications, such as high impact or with hard impurities.

To get jaw plates with both high wear resistance and toughness, we can inlay high chromium jaw plate to high manganese jaw plate to get a composite jaw plate, which has longer service life than both two types.

 

How to Improve Working Life of Crusher Jaw Plate?

 

Structure design:

For small crushers, a symmetrical structure design (upper and lower direction) jaw plate allows turn-over use when the bottom of jaw plate is worn severely, to maximize its working time;

For large crushers, it will be better to design jaw plates with a symmetrical multiple-piece structure, to easy adjustment and replacement.

 

Material selection:

Choose correct material grade according to application.

Choose reliable jaw plate manufacturer Shata Machinery, who produces customized jaw plates with strict quality control from raw material purchasing and providing material test certifications.

 

Production:

Use professional jaw plate suppliers Shata Machinery, to precisely control the production parameters using advanced equipment, such as casting temperature, pouring speed, heat treatment temperatures, etc.

 

Installation:

Jaw plates should be firmly fixed on movable jaw and fixed jaw, and must ensure they are parallel.

 

Regular Maintenance:

Tighten jaw plate if any looseness if found.

How Often Should the Crusher Jaw Plate be Replaced?

It depends on the material hardness, daily working time, and material of jaw plate.

Below is a detailed reference:

Crusher Jaw Plate Heat Treatment

 

Jaw Plate Material

Crushed Material Hardness (Mohs)

Daily Working Time (Hours)

Estimated Replacement Cycle (Months)

Mn13

4~6 (Limestone, coal gangue…)

8~10

2.5~3.5

M13Cr2

5~7 (Sandstone, dolomite…)

8~10

3~4.5

Mn18Cr2

4~6 (Limestone, coal gangue…)

8~10

3~4

Mn18Cr2

6~7 (Sandstone, iron ore…)

8~10

1.5~2.5

BTMCr20

6~8 (Iron ore, quartzite…)

8~10

5~8

BTMCr26

7~9 (granite, basalt..)

8~10

7~11

BTMCr26

4~6

8~10

10~12

 

Professional Jaw Plate Supplier: Shata Machinery

 

Shata Machinery has been engaged in producing crusher jaw plates for decades years.

Our professional team include metallurgist, 3D molder, mold engineer, casting expert, CNC machining engineer, exporting and logistical specialist, provide customers with strong technical support, high quality and competitive jaw plates and smooth communication.

 

Please feel free to start communicating with us, we're sure that you will get satisfied prices, jaw plates, and services from Shata.

 

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