Forged Stainless Steel Clamps

Forged Stainless Steel Clamps
Details:
Shata Machinery specializes in mass customization of high-quality precision forged stainless steel clamps. Our clamps are capable to withstand extreme pressure, vibration, moisture, and corrosive media.
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Description
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Technical Parameters

 

Product Name

Forged Stainless Steel Clamps

Material

304/ X5CrNi18-10/ AISI 304, 304L/1.4306/, AISI 316/1.4401, 316L/1.4404, UNS S31603, 201/1.4372, 321

Process

Upset Forging

Heat Treatment

Solid Solution/Shot Blasting

Shape

Customized

Size

Customized

Tensile Strength

≥600MPa

Yield Strength

≥250MPa

Hardness

160~200HB

Heat Treatment

Solid Solution

Surface Treatment

Pickling and Passivation / Shot Blasting

 

What are Forged Stainless Steel Clamps

 

Forged Stainless Steel Clamps are heavy-duty fastening connectors designed to clamp, secure, and fasten pipes or circular shafts tightly, it is manufactured via closed-die hot forging process using stainless steel billets.

This forging process compresses solid stainless steel into a dense, defect-free structure with continuous grain flow, eliminates common quality issues like air holes, cracks, and weakness in lower quality clamps.

Main function of the clamps include clamping, fixing, sealing and connecting pipes, pipe fittings and mechanical components.

Shata Machinery's forged stainless-steel clamps feature smooth surfaces, precise dimensions, and superior load-bearing capacity, provides our customers with confidence in sales and usage.

Forged Stainless Steel Clamps

 

Classification of Forged Stainless Steel Clamps

 

No matter what type of clamps you are purchasing, send your drawings or samples to Shata Machinery, we can offer you high-end clamps at the best price.

 

Here are common types we are producing:

  • Heavy-Duty Clamps
  • C-Clamps / Forged C-Type
  • Hose & Tube Clamps
  • U-Bolt Forged Clamps
  • Quick-Release Forged Clamps
  • Pipe Clamps
  • Strap Clamps
  • Quick-Fit Pipe Clamps

...

Applications of Forged Stainless-Steel Clamps

 

With the advantages of high strength, high corrosion resistance and high precision, the upset forged stainless steel clamps are widely used in the core demand scenarios of heavy duty clamping or harsh environment, mainly including:

  • High-pressure pipeline systems: oil, gas, fire-fighting pipelines
  • Engineering machinery: fastening of excavators, cranes and other equipment
  • Marine equipment: fixing of hull pipelines and deck components
  • Petrochemical industry: connection of chemical pipelines and reaction equipment
  • Outdoor municipal facilities: outdoor water and gas transmission pipelines
  • High-frequency vibration equipment: vehicles, engines, compressors
  • Other severe corrosive environments: such as coastal areas, humidity and acid-based conditions.
Forged Stainless Steel Clamps1

 

Premium Stainless Steel Grades for Forged Clamps

 

At Shata Machinery, we use food-grade and industrial-grade stainless steel to manufacture forged clamps, including:

  • 304/304L
  • 316/316L
  • 201
  • 310S
  • 410

Other stainless steel grades from different regions

 

Do Stainless Steel Clamps Rust?

 

Indeed, stainless steel has excellent anti-rust performance. But it doesn't mean it 100% won't rust.

In some extreme conditions, such as surface damaged + exposed to extremely harsh chemicals/long-term immersed into saltwater or acidic liquids, rust will happen.

For 304 stainless steel clamps, it won't rust in most of the in indoor applications.

For 316 marine-grade stainless steel clamps, it works well in marine, offshore, and coastal environments.

Stainless steel clamps forged by Shata Machinery have dense and smooth surfaces that preserves the passive corrosion-resistant layer, far less prone to rust than other clamps.

 

Comparison of Clamps Manufactured by Different Processes

 

1. Fabricated (Sheet Metal / Machining)
Using material such as stainless steel plates or bars, formed by combination of cutting, press bending, stamping, welding, CNC machining, is a solid forming process.
Fabricated stainless steel clamps are suitable for flex and fast customization
2. Cast (Investment Casting)
Pouring molten stainless steel into mold to get the shaped clamps, it's a liquid-solid forming process.
Casting can produce complex structure clamps, its price is attractive, but may have air holes or porosities.
3. Forging
Heating stainless steel blank and press it to get clamp shape. It's a solid forming.
Forged stainless steel clamps have dense structure, fine grain, continuous flow lines, best strength and toughness, while it only can be used for simple clamps, due for process limitations.

 

Performance Comparison

 

Fabricated

Cast

Forged

Tensile Strength

500~600MPa

480~550MPa

550~650MPa

Impact Toughness

Good

Fine

High

Internal Structure

Good

Fine

Best

Precision

High

Medium

High

Surface Quality

Good

Fine

Good

Corrosion Resistance

Good

Fine

Best

Mold Cost

Low

Medium

High

Unit Prices

Low

Medium-low

High

Production Time

1~7 days

10~30 days

20~50 days

Material Utilization

Medium

High

High

 

Shata Machinery is dedicated to providing precision manufactured forgings and castings, our heavy-duty SS clamps are strictly made-to-order, ensuring every aspect comply with drawings and requirements.

 

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