Shata's mission is to cast ideal brake system parts that are in accordance with customer drawings and requirements, for customers.
Our customers include:
- Commercial vehicle OEM manufacturers: Truck/Bus/Trailer/Locomotive/Train/Railcar OEMs
- Professional brake system component suppliers: Brake system manufacturers, brake component suppliers
- Axle and chassis parts manufacturers
- Automotive aftermarket distributors and wholesalers
- Construction machinery and heavy equipment manufacturers
- Rail vehicle parts suppliers
Technical Parameters
| Part Name | Cast Steel Brake Shoe Holder |
| Other Names | Brake Shoe Anchor/Brake Shoe Support/Brake Shoe Bracket/Drum Brake Shoe Holder/Brake Shoe Guide/Caliper Body |
| System It Belongs | Brake System/Drum Brake |
| Material | Cast Steel |
| Casting Process | Investment Casting/Lost Wax Casting/Silica sol Casting |
| Applications | Heavy-duty truck/Bus, Mining Vehicles, Construction Machinery, Metallurgical Vehicles, Trailers, Agricultural Machinery, Forklifts, Locomotive |
Why Choose Shata Machinery
Free DFM (Designed For Manufacturability) Service
- ProCast Casting Simulation: identify potential risks in advance, optimize the structure accordingly, avoid mass production defects from the root.
- Design Optimization Save Costs: increase material utilization through structural optimization, reduced unit price for large-scale production.
- Zero-Risk Tooling Strategy: low cost temporary manual tooling for samples+ automated multi-cavity tooling for mass production. The benefits are as below:
Fast, low-cost, fast sample validation: Temporary manual tooling costs only $300~$500, with a lead time of around 10 days. No high tooling modification cost if design changed.
Consistent, efficient mass production: Automated multi-cavity tooling after samples approved. Which CNC program is same as temporary one, ensures full consistency of the parts, while greatly improving production efficiency and shortening mass production lead time.
Note: If the order quantity is small (less than 300 pcs), and a little longer delivery time is acceptable, automated tooling is no need to lower your purchasing budget.
Strict Quality Control
Multiple Process Inspections
We use Silica sol precision casting process + at least 8 process inspections to ensure stress-relieved, high-strength, one-pieced molded parts:
- Surface inspection of wax patterns
- Material inspection before pouring
- Surface inspection of raw castings before heat treatment
- Surface inspection after heat treatment
- Castings dimensional inspection
- Surface inspection before delivery
- Dimensional inspection before delivery
- Mechanical & material test
Precise Control of Materials and Properties
We use spectral analysis in front of pouring, and temperature-controlled heat treatment, ensuring both chemical composition and mechanical properties fully comply with customers' requirements.
NDT Test
Our advanced NDT (Non-Destructive Test) equipment and standardized operation procedures ensures no defective parts delivered.
Stable Delivery
We have 10+ automated wax injection machines, annually produce 1800+ tons of precision cast steel parts. For braking components, we can produce 20+ tons per month.
We have automated shell production line, greatly improved production efficiency.
High Precision
Our casting accuracy can reach CT6, surface roughness Ra≤3.2μm. Machining allowance only 0.5~1.0mm, 70% less than sand casting 3~5mm, save your machining cost and machining time at least 35%.
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