Cast Aluminium Tanker Truck Parts

Cast Aluminium Tanker Truck Parts
Details:
Shata is a professional custom casting manufacturer, who specializes in manufacturing high precision cast aluminium tanker truck parts. Our focus on quality and customization makes Shata a trusted partner for global manufacturer of tanker truck, tanker trailer, tanker truck fittings, fuel tanker accessories, chemical tanker components, gas tanker equipment, etc.
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Description
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Products Description

As a foundry with both gravity casting and die casting production lines, we produce lightweight, leak-proof Cast Aluminium Tanker Truck Parts,  for global oem tanker & tank trailer manufacturers, fluid transfer system integrators, and aftermarket distributors & tanker modifiers.

All of our Cast Aluminium Tanker Truck Parts comply with tanker fluid transportation safety standards, perfectly matching heavy-duty liquid transport vehicle operating environments.

  • Lightweight
  • Leak-tight
  • Good oil & chemical corrosion resistance 
  • High temp resistant
Cast aluminium tanker truck parts Foundry

Customization Range

Item Customization Range
Product Name Cast Aluminium Tanker Truck Parts
Part Types See Available Tanker Cast Aluminum Part Types
Material ADC12, A360, A356 (T6), A380, other cast aluminum alloys
Casting Process Gravity Sand Casting / High Pressure Die Casting (optional per part size & batch)
Working Temp Tolerance -40℃ ~ 220℃ (suitable for tanker steam valve systems)
Working Pressure 0.2MPa ~ 1.6MPa
Dimensional Tolerance CT7-CT8 for die casting; CT 8-CT10 for gravity casting
Casting Surface Roughness Ra 6.3~12.5μm
Surface Treatment Shot blasting, anodized, hard anodizing, powder coating, polishing
Single Part Weight 0.1kg – 80kg (small die cast connectors to large gravity cast valve bodies)
MOQ 100 kg
Monthly Production Capacity Max 60,000pcs / Max 600 tons
Applicable Media Compressed air, cooling water, antifreeze, hydraulic oil, lubricating oil, dilute acids and alkalis, nitrogen
Not Applicable Media Strong acids and alkalis, seawater, corrosive chemicals
Pipe Interface Standard BSPP, BSPT, NPT, G(ISO228-1) for threads;  ANSI, DIN, GB, ISO 5211 for flanges
Certifications ISO 9001, 14001, 45001

Why Choose Shata?

Dual Casting Process

High Pressure Die Casting (HPDC) & Gravity Die Casting (Permanent mold casting),

flexible customization for your batch & size demands.

In-house Mold Design & Manufacturing

Faster mold development (4-5 weeks) and modification (5-10 days), save sample time before bulk orders.

In-house Heat Treatment & CNC Machining

Our in-house capacity of heat treatment and CNC machining brings better quality controll and production management.

Competitive Unit Prices

Full in-house production except surface treatment (anodizing, powder coating), save outsourcing costs 10%-30%.

Stable Mass Production

60,000 pcs monthly output

Stable raw aluminum stock

Experienced production schedulers

Professional order follow-up specialists

Multi-stage Quality Inspection

Production under ISO 9001

All-round quality inspection(mateiral chemical composition, mechanical properties, dimensions, visual defects)

Internal test lab(spectrometer, hardness tester, universal tensile testing machine, X-ray)

Dedicated QC team

Available Cast Aluminium Tanker Truck Parts

 

Our high pressure die casting and gravity die casting production lines support customization for all type of cast aluminium tanker truck parts, including but not limited to:

 

Systems

Available Parts

Overfill systems

Overfill sensor body

Overfill sensor cap

Socket plug base

Manhole

Cast aluminium manhole cover

Quick closing mechanism

Locking mechanism

Valve

Safety valve body

Safety valve flange

Vapor recovery valve body

Sequential support valve body

API loading and unloading valve body

API loading and unloading valve coupling

Pneumatic bottom valve body

Mechanical bottom valve body

Sequential pneumatic bottom valve body

Adaptor

Vapor recovery adaptor body

Fill pipe adapter

Shutter guide body

Vapor recovery adaptor cap

API gravity drop adaptor body

API gravity drop adaptor plunger

API short gravity drop adaptor body

Long push-button interlock

Long push-button interlock body

Flange

Cast aluminium API TTMA flange

Cast aluminium tank flange

Cast aluminium square flange

Cast aluminium tank neck flange

Ball valve flange outlet

Ball valve flange stud

Manifold

Pneumatic manifold body

Pneumatic manifold cover

 

Our QC Control Process

1. Material control

  • High-purity aluminium alloys from reputable suppliers.
  • Raw material incoming inspection for each batch.
  • Material reports for traceability.
Material Report for cast Alumimum tanker parts
Dimensional Inspection of cast aluminium tanker truck parts

2. Dimensional control

  • 100% dimensional inspection for first pieces
  • 100% inspection for critical dimensions
  • Gauge inspection for threads
  • Gauge inspection for mounting dimension

3. Pressure test
Test sealing performance and pressure-bearing for cast aluminium tanker truck parts, ensuring no leakage and good pressure resistance during tanker system operating.

Pressure test of cast aluminium tanker truck parts

 

4. Anodizing thickness inspection

Anodizing thickness of cast aluminium tanker truck parts

FAQ

Q: Should we do CNC machining before or after anodizing for Cast Aluminium Tanker Truck Parts?

A: CNC machining before anodizing. If anodizing first, cnc machining will remove anodized layers

Q: What's your maximum pressure for hydraulic leakage test?

A: Our in-house test pressure is 1.0MPa, it not our castings resistant upper limit(max we produce was 2.0MPa), it's our air compressor's upper limit

Q: Does hard anodizing affect product dimensions?

A: Yes, a slight dimensional change, 0.01–0.02 mm. For critical sealing & assembly dimensions, we carry out dimensional variation tests during pre-production samples, and adjust CNC machining tolerance in advance to offset the coating thickness deviation for mass production.

Q: How do you eliminate casting porosity to guarantee leak-tight performance?

A: Optimize mold gating system, degas molten aluminum and adjust casting parameters + Conduct 100% visual appearance inspection + Full hydraulic pressure leak test

Q: How do you package Cast Aluminium Tanker Truck Parts to prevent collision & scratch damage?

A: Multi-layer anti-collision export packaging: internal partitioned carton separation + fumigated solid wooden crates

Q: How to choose between die casting and gravity casting for my Cast Aluminium Tanker Truck Parts?

A: By material: ADC12, AlSi12, A380 for die casting; A356, A357, AlSi12Mg, EN AC42100, EN AC42200 for gravity casting By order quantity & time: large order with limited time, choose die casting; medium-small order, gravity die casting By performance: require strength, pressure-bearing, high temperature & high steam working conditions, choose gravity casting

Q: What is your lead time?

A: Mold & sample: 30-40 days Bulk orders: 25-40 days based on different requirements

Q: Are your tanker parts suitable for asphalt steam heating tankers?

A: Yes. Our gravity cast A356 alloy valve bodies go through T6 heat treatment, stable under long-term 180–220℃ steam circulation.

Q: Can you produce aluminum cast spare parts for old-model tankers with discontinued drawings?

A: Yes. We offer reverse engineering service.

Q: Are your tanker castings qualified for oil depot loading & unloading equipment?

A: Yes. The airtight & pressure resistance performance meets oil depot fluid transfer equipment safety standards

 

 
we are here for you

Your click marks the beginning of our partnership!

write to us
Email: info@shatamachinery.com
visiting us
Address: No.11, Cangshun Road, Shijiazhuang, China
 
Wechat
Number:
+86 183 3210 9035
Contact directly
Phone:
+86 183 3210 9035

 

 

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